华成牌液环真空泵/压缩机的设计、制造、成套和应用等各方面积累了十分丰富的经验。产品均性能优良、运行稳定可靠、操作维护简单,赢得了广大用户的一致好评。
1、采用平圆盘式设计,叶轮与圆盘之间有较大的间隙。运行无机械摩擦,无需润滑系统。可处理含有微小固体颗粒或纤维及夹带部分液体的气体。
2、由于液环的存在,气体压缩基本上是等温进行的,排气口与吸气口间的温差通常低于11℃。因此:进入泵内的高温气体得到冷却;可冷凝气体被冷凝,且可回收;气体的聚合现象得以避免。
3、工作液防止了压缩机内部火花的产生,因此,可安全地压缩高度易燃、易爆气体,如乙炔、氢气等。
4、采用刚性的转子设计,采用焊接制造工艺保证永不破碎,且运行的速度远低于第一临界转速,因此无需装配振动监测仪表
5、排气量可以通过变频调速或回流加以调节。
6、噪音等级在1米处低于85分贝。
7、可采用碳钢、铸铁或不锈钢等材质,轴封根据使用场合不同可采用填料、单端面或双端面机械密封。
8、水、酸性水、浓硫酸、乙二醇、含油水、油等可以作为一次性或可循环工作液使用,如氯气的压缩输送。
9、在单机的基础上,可为用户提供针对各种工况设计的成套机组。它包括泵、电机、汽水分离器、换热器、齿轮箱、共用底座和各种仪表、阀门等附件,还包括从简单到复杂,从普通到防爆的各种控制系统。
10、当仅靠液环泵/压缩机已不能满足工艺装置对吸气压力/排气压力的要求时,就需要采用复合真空系统或高压压缩机。通常可以将液环泵与大气喷射器、蒸汽喷射器或罗茨泵等串联使用,已达到100Pa左右的绝对吸气压力。高压压缩机可到达0.8MPa G.
11、由于上述特点,液环泵/压缩机已成功应用于石化/化工领域的每一角落。如真空结晶、真空蒸馏、真抠过滤、变压吸附、谁脱氧、聚酯生产、尾气/火炬气回收、PVC装置中VCM回收、制糖中CO2气压缩、各种物料输送等。
Shandong HUACHENG Group is a large-scale enterprise group combining R&D, production, and sales of vacuum pumps, slurry pumps, engine connecting rod reducers, and speed increasers as a whole. The group manages some companies, including Zibo Water-ring Vacuum Pump Factory Co., Ltd., Zibo HUACHENG Pump Industry Co., Ltd., Zibo BOSHAN HUACHENG Forging and Stamping Co., Ltd., and Shandong HUACHENG Sino-Germany Transmission Equipment Co., Ltd. (a Sino-Germany Joint-venture). The company is a key high-tech enterprise in China, management progress enterprise in Chinese engineering industry, Shandong high and new-tech enterprise, Shandong contract-observing and promise-keeping enterprise, and Shandong energy-saving and environmental-protection demonstration enterprise. The company is equipped with the unique Fluid Machinery Engineering and Technological Research Center and Provincial Enterprise Technology Center in Shandong. In addition, “HUACHENG” has been affirmed as China Famous Brand by the State Administration of Industry and Commerce.
Since 2003, output and sales volume of water-ring vacuum pump products manufactured by the company have been in the first place in the same industry in China for continuous nine years. Products are widely used in coal, papermaking, metallurgy, light industry, pharmacy, and chemical engineering. The company has presided over the drafting of five national industry standards, and independently researched and manufactured ultra-large water-ring vacuum pumps of eight specifications through scientific and technological innovation, to fill up international blanks, whose technical indicators are in international advanced level. 2BEC130 ultra-large water-ring vacuum pumps designed and manufactured by the company have been successfully applied in Sichuan Mianyang National Defense Wind Tunnel Icing Test and simulation test of Southwest Jiaotong University on high speed trains passing through tunnels. At present, the company is researching ultra-large vacuum facilities for carrying rockets in China, and such facilities are applied in Chinese unique projects.
The company aims at like products with internationally highest level, in accordance with promotion plan of equipment manufacturing industry and development direction of national new energy strategy. The company has invested RMB 1.68 billon Yuan in precision reducers and step-up gear boxes. The company has brought in the most advanced devices, including HOFLER CNC forming gear grinding machines (the first brand around the world), Germany Green Berg Gear Testing Center, AICHELIN multi-function thermal treatment production lines, Gleason spiral bevel gear grinding machine, Mitsubishi processing center, and Mori Seiki boring-mill processing center, to guarantee products’ requirements for precision, to develop and to manufacture various transmission devices and step-up gear boxes, and to occupy industry commanding height.
Such projects meet national industrial policies and leading products have achieved world-class level, participating in international competition representing the most advanced level in the same industry in China and filling domestic blanks. Project products are large in demand, wide in market, and leading in technology. After commission, it can produce 20,000 transmission devices and 2,000 step-up gear boxes every year, with RMB 6 billion Yuan of sales revenue, RMB 1.6 billion Yuan of profits and taxes, and 500mu of project planning area.
Project implementation has marched forward a solid step for promoting technological level of Chinese reduction boxes and laid sold foundation for promoting Chinese equipment manufacturing industry. During “the 12th Five-year Plan”, HUACHENG Group will make new and greater contributions to revitalizing national industry and promoting economic and regional development, with the objective that “build affluent HUACHENG, bring Billion Industry”.