1、LDC系列低压脉冲袋式除尘器概述
LDC系列低压脉冲袋式除尘器是在常规短袋脉冲除尘器的基础上发展起来的一种新型、高效袋式除尘器。它不仅综合了分室反吹和脉冲喷吹清灰的优点,而且加长滤袋,充分发挥压缩空气强力喷吹清灰的作用。克服了分室反吹清灰强度较低,脉冲喷吹清灰与粉尘过滤同时进行的缺点,防止了粉尘再附与失控问题,从而可提高过滤速度,节省清灰能耗和延长滤袋的寿命。除尘器的电控采用先进的PLC可编程控制器。
2、工作原理
除尘器由灰斗、上箱体、中箱体、下箱体等部分组成,上、中、下箱体分室结构。工作时,含尘气体由进风口进入灰斗,粗尘粒随气流转折向上进入中、下箱体,粉尘积附在滤袋外表面,过滤后的气体进入上箱体至净气集合管——排风道,经风机排至大气。清灰过程是先切断该室的净气出口风道,使该室的布袋处于无气流通过的状态(分室停风清灰)。然后开启脉冲阀用压缩空气进行脉冲喷吹清灰,切断阀关闭时间足以保证在喷吹后从滤袋上剥离的浮尘沉降至灰斗,避免了粉尘在脱离滤袋表面后又随气流附集到相邻滤袋表面的现象,使滤袋清灰彻底,并由可编程序控制仪对排气阀等进行全面自动控制。采取了较好的密封措施,漏风率在5%以下。
3、特点
1)本除尘器采用分室停风脉冲喷吹清灰技术,克服了常规脉冲除尘器和分室反吹除尘器的缺点,清灰能力强,除尘效率高,排放浓度低,漏风率小,能耗少,钢耗少,占地面积少,运行稳定可靠,经济效益好。适于冶金、建材、水泥、机械、化工、电力、轻工行业的含尘气体的净化与物料的回收。
2)由于采用分室停风脉冲喷吹清灰,喷吹一次就可达到彻底清灰的目的,所以清灰周期延长,降低了清灰能耗,压气耗量可大为降低。同时,滤袋与脉冲阀的疲劳程度也相应减低,从而成倍地提高滤袋与阀片的寿命。
3)检修换袋可在不停系统风机,系统正常运行条件下分室进行。滤袋袋口采用弹性涨圈,密封性能好,牢固可靠。滤袋笼骨采用多角形,减少了袋与笼骨的摩擦,延长了袋的寿命,又便于卸袋。
4)采用上部抽袋方式,换袋时抽出骨架后,脏袋投入箱体下部灰斗,由入孔处取出,改善了换袋操作条件。
5)箱体采用气密性设计,密封性好,检查门用优良的密封材料,制作过程中以煤油检漏,漏风率很低。
6)进、出口风道布置紧凑,气流阻力小。
4、LDC型除尘器技术性能与外形尺寸
序号 | 型号 项目 | 过滤面积 | 滤袋长度 | 处理风量 | 外形尺寸 | 进出风口 | 进出口法兰尺寸 | 设备重量 | ||||||||||
米2 | 米 | 米3/小时 | H | L1 | L2 | h | h1 | mm×mm | A1 | A2 | A3 | B1 | B2 | B3 | n | 吨 | ||
1 | LDC-54-40 | 40 | 2 | 2400-4800 | 4750 | 2400 | 1720 | 2000 | 2000 | 600×400 | 600 | 110×5 | 700 | 400 | 110×4 | 500 | 20 | 2.2 |
LDC-54-60 | 60 | 3 | 2600-7200 | 5750 | 3000 | 650×500 | 650 | 100×7 | 750 | 500 | 110×5 | 600 | 20 | 2.9 | ||||
LDC-54-80 | 80 | 4 | 4800-9600 | 6750 | 4000 | 800×500 | 800 | 107×8 | 910 | 500 | 110×5 | 600 | 22 | 3.8 | ||||
2 | LDC-80-60 | 60 | 2 | 3600-7200 | 4950 | 2570 | 2190 | 2000 | 2200 | 650×500 | 650 | 100×7 | 750 | 500 | 110×5 | 600 | 20 | 3.5 |
LDC-80-120 | 120 | 4 | 7200-14400 | 6950 | 4000 | 800×500 | 800 | 107×8 | 910 | 22 | 5.2 | |||||||
LDC-80-180 | 180 | 6 | 10800-21600 | 8950 | 6000 | 960×500 | 960 | 114×9 | 1090 | 24 | 6.6 | |||||||
3 | LDC-96-72 | 72 | 2 | 4320-8640 | 5250 | 2910 | 2190 | 2000 | 2500 | 800×500 | 800 | 107×8 | 910 | 500 | 110×5 | 600 | 22 | 3.8 |
LDC-96-144 | 144 | 4 | 8640-17280 | 7250 | 4000 | 960×500 | 960 | 114×9 | 1090 | 24 | 6.2 | |||||||
LDC-96-217 | 217 | 6 | 13020-26040 | 9250 | 6000 | 1200×500 | 1200 | 105×12 | 1320 | 30 | 7.9 | |||||||
4 | LDC-120-180 | 180 | 4 | 10800-21600 | 7250 | 2910 | 2660 | 4000 | 2500 | 1200×500 | 1200 | 105×12 | 1090 | 500 | 110×5 | 600 | 24 | 7.6 |
LDC-120-270 | 270 | 6 | 16200-32400 | 9250 | 6000 | 1400×620 | 1400 | 103×14 | 1490 | 617 | 110×6 | 707 | 40 | 8.4 | ||||
5 | LDC-150-339 | 226 | 4 | 13560-27120 | 7550 | 3420 | 2660 | 4000 | 2800 | 1400×620 | 1400 | 103×14 | 1490 | 617 | 110×6 | 707 | 40 | 9.5 |
LDC-54-40 | 339 | 6 | 20340-40680 | 9550 | 6000 | 1400×620 | 1400 | 103×11 | 1490 | 40 | 10.9 | |||||||
6 | 说明:1、表中处理风量是按过滤风速1-2m/min设计的,用户可根据工况条件和粉尘性质选择合适的过滤风速。 2、凡处理风量>30000m3/H或过滤面积>339m2时,设备可以单排或双排组合使用,处理风量可达几十万m3/H。 3、可根据用户现场实际情况和要求进行非标设计。 |
Shandong Bogong Machinery Manufacturing Co., Ltd. (former Zibo Cement Machinery Plant) is a professional manufacturer with more than 40 years of machinery manufacturing experience and is a leading building material machinery enterprise in China. In 2002, the company, for better development, underwent restructuring. Now covering an area of 200,000m2, the company has more than 300 sets of equipment, including machining, rivet welding, heat treatment, punching, assembly and metalworking workshops. The company now employs more than 470 people, including more than 96 technicians, of which half have senior or higher titles. At present, the company mainly offers 9 series and more than 230 types of products, including conveyors, elevators, dust collectors, crushers, ball mills, dryers, mixers, feeders and scales.
The company is fully equipped with processes and equipments. Its quality test system is complete, and its scientific development, product design, equipment installation and non-standard manufacturing capacity are very high. (The company has a professional installation team.)
The company is committed to scientific and technological development and persists in promoting growth by innovation. The company passed the certification of ISO9001:2000 Quality Management System in 2003, and ISO9001:2008 Quality Management System in 2010. The company has been improving its technology constantly and emphasizing on quality and honesty. Being responsible for customers, the company is striving to complete its services before, in and after sales to make customers fully satisfied.
The company is the long-term supplier of HNP, Datang Group, Huadian Power and China Power Investment Corporation and has established long-term close partnership with power generation groups like Luneng Group, ZN-POWER and SDIC Huajing Power Holdings Co., Ltd.
The company’s products and services have been highly recognized by large state-owned companies, and have good reputation for high product and service quality among listed companies like Shandong Gold, Bohui Group, Bin Chemical Group, Sunvim Group, Xiwang Group, Huatai Group, Jinling Mining, Minghua Group, CHINALCO, Xinfa Aluminum, Jigang Group Co., Ltd., Laigang Group, CUCC, Anhui Conch Cement, Sunnsy Group, Jizhong Energy Resources Co., Ltd., and Shangdong Coal Electricity Group Co., Ltd.
The company has been committed to design and production of cement equipment and extended into power, chemical, mining, coal, grain, ceramic, chemical fertilizer and harbor industries. Through different production and sales channels, the company offers various models of conveyors, elevators, dryers, crushers, mills, etc.
Besides speeding up major business, the company also strives to promote culture activities and system improvement. The development of vision, core value, staff, business and culture lays a firm foundation for our development and provides a platform for innovation.