ZFGLZD(2000/31.5/25/F)型自动反冲洗反冲液回收高压过滤站
一概述
1. 产品型号及名称
ZFGLZD(2000/31.5/25/F)自动反冲洗反冲液回收高压过滤站
2. 主要用途和使用范围
该产品主要用于煤矿井下液压支柱,作为泵站出口的第一级过滤,用来保护支架及液压采煤设备的安全之用途。过滤精度为25um,(也可根据用户在25-40um之间选用)。
3.产品特点
该产品用于煤矿支架用乳化液过滤,为了更可靠地保证产品性能,其主要阀体均采用自动启闭功能;产品高低压密封可靠,使用寿命长,是煤矿井下液压系统的重要组成部份。具有实现程序控制自动反冲洗、大过滤量、高精度、高性能反冲、大流量排污和污水过滤回收再利用的特点。
二、结构特征及工作原理
1.结构介绍:(附图)
本过滤站将交替阀与过滤器集中为一体,是由机座、集成阀座、交替阀、排污阀、反冲阀、止回阀、蓄能器、两个1000L高压过滤器、旋转基座、回收过滤器、传动机构及防爆电动机和隔爆型防爆电气PLC程序自动控制系统等组成本过滤站。进出液口采用DN50SS接口并备有DN31.5D插口供客户选用。进出液均配有压力表检测进出液压差,蓄能器配有压力表检测蓄能器压力。
需要更换滤芯时,板动棘轮板手可使旋转支架整体转动65度,便于拆装滤芯;高压排污阀采用DN19快速插头与过滤器插装连接,出口用DN19和JK19软管与污水汇集管快速连接后进入回收过滤器;污水回收过滤器滤芯过滤精度120目,外壳与端盖连接是用专用快速卡箍紧固,便于快速拆卸清洗滤芯,进出管路均为JK19软管接至乳化液箱。
2.功能及工作原理:
本过滤站具备以下功能:1)高精度过滤;2)定时或压差显示预先设定程序由PLC控制实现在线反冲;3)污液回收再利用。
工作原理:1)从乳化液泵出口出来的乳化液直接进入本过滤站交替阀进液口,通过高压止回阀进入过滤器,通过滤芯过滤后自动打开集成阀座中的单向阀进入回液管路,由出液口通过管路进入工作面至液压支架。2)利用进液系统压力的乳化液为压力源,通过反冲阀进入过滤器中进行高压冲洗滤芯,使滤芯获得清洁的清洗效果、污液通过排污阀进入回收过滤器,经过滤后返回液箱,实现二次回收利用和获得良好的环保效果,反冲时间、间隔时间通过电气控制装置已设定、也可根据用户要求而设定。
本过滤站是煤矿井下采煤液压系统中获得纯净用液的必不可少的关键设备、她可为您的采煤设备的安全运行保驾护航!
Shandong Mingdun Explosion-proof Equipment Technology Co., Ltd.predecessor of Zibo City Boshan Explosion-proof Electric Factory Co., Ltd., built in 1956, China Electrician Association explosion-proof electrical branch vice chairman unit, the National Standardization Committee of Explosion-proof electrical equipment standard committee members, the National Explosion drafting unit of electrical technical standards, the fixed-point manufacturer of mechanical and electrical equipment for China's coal industry, and the first-class supply network unit of China National Petroleum Corporation, has authorized to install and repair explosion-proof electrical equipment issued by the designated agencies of the State, especially in the production of intelligent explosion-proof electrical appliances. The company passed the ISO9001: 2000 quality system certification in 2001 and was recognized as a high-tech enterprise in 2012. The registered trademark of the company is "ZiFang" is a Famous Trademark of Shandong Province". Produced theⅠ, Ⅱ type explosion-proof electrical equipment products are issued by the state safety signs certificate, certificate of qualified explosion-proof and production licenses.
Companies registered capital of 50 million yuan, covers an area of 58 mu, plant construction area of 17,000 square meters. Processing and testing equipment more than 500 , 168 existing staff, of whom 93 were college education, engineering and technical personnel 31 people.
The company insists on scientific and technological innovation as the support, adhere to independent innovation and "turn the way, adjust the structure" concept of organic integration, then got the achievements of the high-end equipment used in coal, petroleum and chemical explosion-proof .
The company has independently developed 100% conversion rate of scientific and technological achievements, high-tech product revenue accounted for more than 80% of total sales revenue. A number of products passed the provincial scientific and technological achievements appraisal, one of the technologies in the international leading level. Mining (intelligent) backwash high-pressure filtration station, mine intelligent emulsion pump station has six invention patents, two utility model patents, one design patent, won the third prize of China Machinery Industry of Science and Technology, Shandong Province The first set of technology and equipment title, first prize of scientific and technological progress of small and medium enterprises in Shandong Province, Shandong provincial government energy-saving achievement award and Zibo city government energy-saving achievement award. The product with a number of its own independent innovation and cutting-edge processing technology, is worthy of the world's leading technology and the first series of original explosion-proof equipment title.
All products of the company's design and manufacture follow the latest IEC standards of the International Electrotechnical Commission and China GB national standards, to meet the requirements of domestic and foreign customers. With horizontal machining centers, digital hydraulic gate shears and other advanced production and processing equipment and digital integrated electrical performance test bed, emulsion pumping station experimental devices, hydraulic transmission hydrostatic testing machine and other laboratory testing equipment. Advanced equipment, superb technology, superior quality, guaranteed ZiFang brand explosion-proof electrical equipment of high quality. Company's main products are: mine intelligent emulsion pump station, mine explosion -proof and intrinsically safe AC inverter, mine flameproof and intrinsically safe emulsion pump station intelligent control device, mining (intelligent) high pressure Filtration station, explosion-proof reverse osmosis water treatment equipment, complete sets of oil drilling well field proof circuit, complete sets of offshore drilling platform explosion-proof circuit, marine explosion-proof electrical appliances, explosion-proof lamps, explosion-proof soft-start electronic control devices, explosion-proof inverter electronic control devices. At the same time, according to customer requirements, to undertake various environments and conditions of various types of explosion-proof electrical projects.